Strategic Vertical Integration

Captive Sodium-Ion Cell Production:
Securing the EV Supply Chain.

ALIFE AIR maintains in-house 18650 cell manufacturing capability to ensure absolute cost visibility, margin protection, and operational sovereignty.

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Operations Overview & Capital Discipline

Located in Wenling City, Zhejiang Province, our facility represents a highly disciplined approach to capital deployment. By selectively acquiring and refurbishing high-quality second-hand manufacturing equipment from discontinued lithium-ion operations, we have achieved industrial-scale readiness at a fraction of the cost of greenfield new-builds.

~38,750
Square Feet
Total Floor Area (3,600 m²)
1.9M
Managed Cells / Mo
Stable Monthly Output Capacity
60
Skilled Personnel
Lean Operational Workforce

Strategic Factory Footprint

Our single-level production facility is engineered for material flow efficiency, featuring segregated manufacturing zones and controlled environmental parameters to ensure consistent Sodium-Ion cell performance.

Zhejiang Production Facility Technical Floor Plan
Figure 1: Current Operational Layout – No. 41, Chenguang Road, Wenling City.

Manufacturing Walkthrough

Process-disciplined manufacturing from slurry preparation to final outbound logistics.

ISO 8 Cleanroom

Material Prep & Mixing

Homogeneous mixing of Sodium cathode and hard carbon anode powders. Precision slurry preparation ensures electrochemical stability across production batches.

Refurbished Precision

Electrode Coating

Application of active materials to current collectors. Selective refurbishment of high-grade coating lines ensures precision mass loading and uniform drying.

Dry Room (ISO 7)

Cell Assembly & Sealing

Single-format 18650 winding and laser sealing. Semi-automated configuration optimized for yield stability and rapid output scaling.

Quality Control

Formation & Aging

Systematic charge/discharge cycles to establish SEI layer stability. Grading and aging processes identify variances to ensure automotive-grade reliability.

Outbound

Inspection & Logistics

Final EOL testing, packing, and staging for outbound shipment. Integrated traceability for all manufactured lots.

Workforce Discipline & Operational Efficiency

Our staffing levels are meticulously sized to support a stable monthly output of 1.9 million cells, ensuring safety compliance and predictable operating costs.

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44 Production Staff

Direct operators across coating, assembly, and formation, optimized for semi-automation.

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9 Tech & QA

5 Quality Assurance inspectors and 4 Engineering staff maintaining equipment uptime and yield standards.

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7 Admin & Logistics

Dedicated logistics, warehousing, and management personnel overseeing lean execution.

Commercial Track Record

Demonstrated manufacturability through stable domestic white-label supply relationships. Our internal production provides a ~30% cost advantage over market leaders.

Revenue Trajectory & Utilization

Historical Performance & Managed Capacity
Unit: USD Millions
$16.5
2025
$36.3
2026 (YTD)
~$60.0
Managed Rate
Actual Revenue
Production Capacity (Est.)

Strategic Positioning & Optionality

Readiness for future international market participation without forward-looking commitments.

Phase 1

Zhejiang Industrial Base
Stable Managed Output

2

Phase 2

Singapore Relocation
IP & Branding Consolidation

3

Phase 3

Strategic Scale-Up
Export Market Readiness

Asia Pacific

Singapore
Indonesia
Vietnam
Philippines

East Asia

China
Japan
South Korea
Taiwan
Hong Kong

Europe

Netherlands
Finland
Denmark
Poland

North America

United States
Mexico
Puerto Rico

South America

Colombia